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Example: Disk defect classification

Project
A manufacturer of precision optical inspection equipment wanted to create a new product to inspect and categorize defects on hard disk media. In-house programming resources were unavailable due to workload on other projects.

Result
We designed, wrote and delivered a professional system control program for this machine, on time and within budget. We worked closely with their engineers to coordinate development and testing of the system, which includes precision multi-axis motion control, high-resolution vision, and table-driven data management. We even wrote the end-user manual and the windows-style help system.

Technologies utilized

  • Functional description / specification generation
  • Polar graphs w/ zoom
  • Image capture and analysis
  • Linear and rotary stage control
  • X-Y to R-theta conversions
  • Built-in database (native format)
  • Table-driven data perusal / sorting / selection
  • DDE connectivity
  • Windows-style context-sensitive help w/ hyperlinked graphics
  • Professional installation & update disks
  • End-user operation manuals (illustrated & indexed)

Optical inspection example - disk inspection main screen
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Optical inspection machine - disk inspection system

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