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Example: Wire diameter monitor

Project
A wire manufacturer required continuous diameter monitoring using single or dual laser micrometers. Real-time SPC, extensive data management, and multi-machine connectivity required.

Result
We created software that completely orchestrates the data management and data acquisition process. The program is highly configurable for use with varying materials and specifications. Process and lot tracking data are written to a central database.

In addition to providing this manufacturer with comprehensive historical and QC data, the software creates HTML-based reports, including histograms and lot statistics, which are written to a floppy disk and supplied to customers with their orders.

Technologies utilized

  • Synchronized laser data acquisition
  • Linearization & auto-calibration
  • Histograms
  • Real-time multi-parameter SPC
  • Built-in database (native format)
  • Production statistics
  • Central monitoring of multiple measurement stations
  • Real-time diagnostics
  • HTML-based reports

Real-time process control - main screen
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Real time process control  - data entry screen
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